RING ROLLING

Electromechanical Rolling Mills ERW

Banning® is the world market leader in the manufacture of electromechanical ring rolling mills

The technology proposed by Banning®, which is based on a patented concept, is characterized, among other things, by the systematic avoidance of hydraulics in all drive areas. This results in significantly reduced foundation costs, reduced assembly and commissioning times and drastic energy savings compared to hydraulic ring rolling mills (-30% to -40%) as well as the avoidance of any problems associated with the use of hydraulic oil, such as leakage, fire risk and environmental pollution. The electro-mechanical servo drive allows comprehensive remote monitoring of the complete drive and the condition control and diagnosis of all machine components, technical support can therefore be provided very quickly and in many cases remotely. The electromechanical ring rolling mills offer the possibility of a temporary overload (turbo) of 140% related to 5% of the utilization time. All our rolling mills include all potential options as a standard, this means for example: Automatic height adjustment of the mandrel for the realization of profiles on the inside diameter of the ring. Lowering of the mandrel to roll steel grades with increased resistance by using shorter mandrels. Automatic height adjustment of the main roll for the realization of profiles on the outside diameter of the ring. Automatic height adjustment of the rolling table. Height adjustment of the rollers of the centering arms. Automatic height adjustment of the laser(s). Quick-change systems for the main roll, the mandrel and the axial cones. Banning® provides a fully automatic control system which has been proven for many years (RingLab software) and allows easy operation of the rolling mill, as well as a simulation software (RingLabSim). Our control system meets the requirements of Industry 4.0
Banning Electromechanical Rolling ERW Banning Electromechanical Rolling ERW Banning Electromechanical Rolling ERW
32/20 160/1000 mm 20/200 mm 320/450 kN 40/32 160/1500 mm 20/220 mm 400/560 kN 63/50 180/2000 mm 25/320 mm 630/880 kN 80/63 200/2500 mm 30/400 mm 800/1120 kN 125/100 300/3000 mm 35/500 mm 1250/1750 kN 160/125 360/3800 mm 35/600 mm 1600/2240 kN 200/160 380/4600 mm 40/700 mm 2000/2800 kN 250/200 400/5200 mm 45/800 mm 2500/3500 kN 320/250 450/6000 mm 50/1000 mm 3200/4500 kN 400/320 500/7000 mm 55/1250 mm 4000/5600 kN 500/400 500/8000 mm 60/1500 mm 5000/7000 kN
Outer Hight Radialforce diameter (nominal/maxi)
32/20 200/280 kN 7.4 m 3.2 m 750 mm 40/32 320/450 kN 7.8 m 3.2 m 750 mm 63/50 500/700 kN 8.5 m 3.9 m 800 mm 80/63 630/880 kN 9.7 m 4.1 m 900 mm 125/100 1000/1400 kN 11.2 m 4.2 m 1000 mm 160/125 1250/1750 kN 14.7 m 5.3 m 1100 mm 200/160 1600/2240 kN 16.7 m 5.9 m 1200 mm 250/200 2000/2800 kN 19.0 m 6.4 m 1200 mm 320/250 2500/3500 kN 21.2 m 6.9 m 1200 mm 400/320 3200/4500 kN 23.5 m 7.5 m 1200 mm 500/400 4000/5600 kN 25.8 m 8.1 m 1200 mm
Axialforce A B C (nominal/maxi)
Banning Electromechanical Rolling ERW

General technical data:

Banning menu points
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RING ROLLING

Electromechanical Rolling Mills

ERW

Banning® is the world market leader in the

manufacture of electromechanical ring rolling

mills.

The technology proposed by Banning®, which is based on a patented concept, is characterized, among other things, by the systematic avoidance of hydraulics in all drive areas. This results in significantly reduced foundation costs, reduced assembly and commissioning times and drastic energy savings compared to hydraulic ring rolling mills (-30% to -40%) as well as the avoidance of any problems associated with the use of hydraulic oil, such as leakage, fire risk and environmental pollution. The electro-mechanical servo drive allows comprehensive remote monitoring of the complete drive and the condition control and diagnosis of all machine components, technical support can therefore be provided very quickly and in many cases remotely. The electromechanical ring rolling mills offer the possibility of a temporary overload (turbo) of 140% related to 5% of the utilization time. All our rolling mills include all potential options as a standard, this means for example: Automatic height adjustment of the mandrel for the realization of profiles on the inside diameter of the ring. Lowering of the mandrel to roll steel grades with increased resistance by using shorter mandrels. Automatic height adjustment of the main roll for the realization of profiles on the outside diameter of the ring. Automatic height adjustment of the rolling table. Height adjustment of the rollers of the centering arms.-Automatic height adjustment of the laser(s). Quick-change systems for the main roll, the mandrel and the axial cones. Banning® provides a fully automatic control system which has been proven for many years (RingLab software) and allows easy operation of the rolling mill, as well as a simulation software (RingLabSim). Our control system meets the requirements of Industry 4.0
Banning ring roll ERW
Outer Hight Radialforce diameter (nominal/maxi)
32/20 200/280 kN 7.4 m 3.2 m 750 mm 40/32 320/450 kN 7.8 m 3.2 m 750 mm 63/50 500/700 kN 8.5 m 3.9 m 800 mm 80/63 630/880 kN 9.7 m 4.1 m 900 mm 125/100 1000/1400 kN 11.2 m 4.2 m 1000 mm 160/125 1250/1750 kN 14.7 m 5.3 m 1100 mm 200/160 1600/2240 kN 16.7 m 5.9 m 1200 mm 250/200 2000/2800 kN 19.0 m 6.4 m 1200 mm 320/250 2500/3500 kN 21.2 m 6.9 m 1200 mm 400/320 3200/4500 kN 23.5 m 7.5 m 1200 mm 500/400 4000/5600 kN 25.8 m 8.1 m 1200 mm
Axial force A B C (nominal/maxi)

General technical data:

Banning menu points
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Banning® Download Ringwalzwerke ERW Folder
32/20 160/1000 mm 20/200 mm 320/450 kN 40/32 160/1500 mm 20/220 mm 400/560 kN 63/50 180/2000 mm 25/320 mm 630/880 kN 80/63 200/2500 mm 30/400 mm 800/1120 kN 125/100 300/3000 mm 35/500 mm 1250/1750 kN 160/125 360/3800 mm 35/600 mm 1600/2240 kN 200/160 380/4600 mm 40/700 mm 2000/2800 kN 250/200 400/5200 mm 45/800 mm 2500/3500 kN 320/250 450/6000 mm 50/1000 mm 3200/4500 kN 400/320 500/7000 mm 55/1250 mm 4000/5600 kN 500/400 500/8000 mm 60/1500 mm 5000/7000 kN
Banning - Schmiedemaschinen