RING ROLLING
Electromechanical Rolling Mills ERW
Banning® is the world market leader in the manufacture of electromechanical ring rolling mills
The technology proposed by Banning®, which is based on a patented concept, is characterized, among other things, by the systematic avoidance of hydraulics in all drive areas. This results in significantly reduced foundation costs, reduced assembly and commissioning times and drastic energy savings compared to hydraulic ring rolling mills (-30% to -40%) as well as the avoidance of any problems associated with the use of hydraulic oil, such as leakage, fire risk and environmental pollution. The electro-mechanical servo drive allows comprehensive remote monitoring of the complete drive and the condition control and diagnosis of all machine components, technical support can therefore be provided very quickly and in many cases remotely. The electromechanical ring rolling mills offer the possibility of a temporary overload (turbo) of 140% related to 5% of the utilization time. All our rolling mills include all potential options as a standard, this means for example: • Automatic height adjustment of the mandrel for the realization of profiles on the inside diameter of the ring. • Lowering of the mandrel to roll steel grades with increased resistance by using shorter mandrels. • Automatic height adjustment of the main roll for the realization of profiles on the outside diameter of the ring. • Automatic height adjustment of the rolling table. • Height adjustment of the rollers of the centering arms. • Automatic height adjustment of the laser(s). • Quick-change systems for the main roll, the mandrel and the axial cones. Banning® provides a fully automatic control system which has been proven for many years (RingLab software) and allows easy operation of the rolling mill, as well as a simulation software (RingLabSim). Our control system meets the requirements of Industry 4.0
32/20
160/1000 mm 20/200 mm
320/450 kN
40/32
160/1500 mm 20/220 mm
400/560 kN
63/50
180/2000 mm 25/320 mm
630/880 kN
80/63
200/2500 mm 30/400 mm
800/1120 kN
125/100
300/3000 mm 35/500 mm
1250/1750 kN
160/125
360/3800 mm 35/600 mm
1600/2240 kN
200/160
380/4600 mm 40/700 mm
2000/2800 kN
250/200
400/5200 mm 45/800 mm
2500/3500 kN
320/250
450/6000 mm 50/1000 mm
3200/4500 kN
400/320
500/7000 mm 55/1250 mm
4000/5600 kN
500/400
500/8000 mm 60/1500 mm
5000/7000 kN
Outer
Hight
Radialforce
diameter
(nominal/maxi)
32/20 200/280 kN
7.4 m
3.2 m
750 mm
40/32 320/450 kN
7.8 m
3.2 m
750 mm
63/50 500/700 kN
8.5 m
3.9 m
800 mm
80/63 630/880 kN
9.7 m
4.1 m
900 mm
125/100 1000/1400 kN
11.2 m
4.2 m
1000 mm
160/125 1250/1750 kN
14.7 m
5.3 m
1100 mm
200/160 1600/2240 kN
16.7 m
5.9 m
1200 mm
250/200 2000/2800 kN
19.0 m
6.4 m
1200 mm
320/250 2500/3500 kN
21.2 m
6.9 m
1200 mm
400/320 3200/4500 kN
23.5 m
7.5 m
1200 mm
500/400 4000/5600 kN
25.8 m
8.1 m
1200 mm
Axialforce
A
B
C
(nominal/maxi)
General technical data:
RING ROLLING
Electromechanical Rolling Mills
ERW
Banning® is the world market leader in the
manufacture of electromechanical ring rolling
mills.
The technology proposed by Banning®, which is based on a patented concept, is characterized, among other things, by the systematic avoidance of hydraulics in all drive areas. This results in significantly reduced foundation costs, reduced assembly and commissioning times and drastic energy savings compared to hydraulic ring rolling mills (-30% to -40%) as well as the avoidance of any problems associated with the use of hydraulic oil, such as leakage, fire risk and environmental pollution. The electro-mechanical servo drive allows comprehensive remote monitoring of the complete drive and the condition control and diagnosis of all machine components, technical support can therefore be provided very quickly and in many cases remotely. The electromechanical ring rolling mills offer the possibility of a temporary overload (turbo) of 140% related to 5% of the utilization time. All our rolling mills include all potential options as a standard, this means for example: • Automatic height adjustment of the mandrel for the realization of profiles on the inside diameter of the ring. • Lowering of the mandrel to roll steel grades with increased resistance by using shorter mandrels. • Automatic height adjustment of the main roll for the realization of profiles on the outside diameter of the ring. • Automatic height adjustment of the rolling table. • Height adjustment of the rollers of the centering arms.-Automatic height adjustment of the laser(s). • Quick-change systems for the main roll, the mandrel and the axial cones. Banning® provides a fully automatic control system which has been proven for many years (RingLab software) and allows easy operation of the rolling mill, as well as a simulation software (RingLabSim). Our control system meets the requirements of Industry 4.0
Outer
Hight
Radialforce
diameter
(nominal/maxi)
32/20
200/280 kN
7.4 m 3.2 m 750 mm
40/32
320/450 kN
7.8 m 3.2 m 750 mm
63/50
500/700 kN
8.5 m 3.9 m 800 mm
80/63
630/880 kN
9.7 m 4.1 m 900 mm
125/100
1000/1400 kN
11.2 m 4.2 m 1000 mm
160/125
1250/1750 kN
14.7 m 5.3 m 1100 mm
200/160
1600/2240 kN
16.7 m 5.9 m 1200 mm
250/200
2000/2800 kN
19.0 m 6.4 m 1200 mm
320/250
2500/3500 kN
21.2 m 6.9 m 1200 mm
400/320
3200/4500 kN
23.5 m 7.5 m 1200 mm
500/400
4000/5600 kN
25.8 m 8.1 m 1200 mm
Axial force
A
B
C
(nominal/maxi)
General technical data:
32/20
160/1000 mm 20/200 mm 320/450 kN
40/32
160/1500 mm 20/220 mm 400/560 kN
63/50
180/2000 mm 25/320 mm 630/880 kN
80/63
200/2500 mm 30/400 mm 800/1120 kN
125/100
300/3000 mm 35/500 mm 1250/1750 kN
160/125
360/3800 mm 35/600 mm 1600/2240 kN
200/160
380/4600 mm 40/700 mm 2000/2800 kN
250/200
400/5200 mm 45/800 mm 2500/3500 kN
320/250
450/6000 mm 50/1000 mm 3200/4500 kN
400/320
500/7000 mm 55/1250 mm 4000/5600 kN
500/400
500/8000 mm 60/1500 mm 5000/7000 kN
